ENGINEERING CAPABILITIES

Precision FSW Engineering

Friction Stir Link, Inc. delivers advanced solid-state joining solutions for structural aluminum, copper, and dissimilar alloys. Our Wisconsin facility combines custom pin-tool engineering with high-tonnage gantry manufacturing capabilities.

OUR EXPERTISE

Integrated FSW Solutions

Custom Pin-Tool Design

We engineer proprietary pin tool geometries and axial force envelopes precisely for your material and structural requirements, ensuring optimal yield and fatigue performance.

Contract Manufacturing

Leverage our high-tonnage multi-axis gantry equipment for defect-free solid-state welding of large aluminum extrusions and complex assemblies.

Metallurgical Validation

On-site metallographic cross-section analysis, micro-hardness mapping, and comprehensive tensile weld testing ensure joint integrity and compliance.

OUR PROCESS

Engineered for Precision

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Drawing Review

Tooling Design

Production Run

Final Report

Our FSW metallurgists evaluate your structural designs and material specifications to define optimal welding parameters.

Custom pin tool geometries are engineered and fabricated to achieve your specific joint strength and fatigue life requirements.

Components are welded on our multi-axis gantry systems, ensuring consistent, high-quality solid-state joints across all parts.

Comprehensive metallographic and mechanical testing verifies weld integrity, providing full documentation and material certification.

Ready to Discuss Your Project?

Connect with our FSW metallurgists for a technical consultation. We're here to solve your complex metal joining challenges.